InteliMains 1010

Order code: IM31010XBBB

InteliMains 1010 is the most advanced ComAp mains/utility/tie-breaker supervision controller for complex applications. Designed following top IT security standards to protect your operations, the InteliMains 1010 acts as a relay for mains protection and helps synchronise your gen-sets to the mains/utility for switchgear applications and critical infrastructure installations, such as datacentres, hospitals or banks. 
 
  • Grid codes ready
  • Hot Swap Redundancy*
  • Cooperation with up to 64 additional gen-sets/mains/tie controllers
  • CAN bus redundancy*
  • Cyber security by design
  • Modbus Client controlling third party devices*
  • Large built-in PLC interpreter
  • Built-in CAN-bus logger 

Compliant with international grid codes: European EN 50549, including national implementations as VDE-AR-N 4110:2018, VDE-AR-N 4105:2019, G99, TOR, American IEEE 1547 and others. 

InteliMains 1010 Datasheet

English (3 Feb 2023)

InteliMains 1010 CAD drawings

English (25 Jan 2023)

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    InteliMains 1010

The newest generation of our Mains controllers, the InteliMains 1010 works together with our InteliGen 1000 controller to synchronise a set of gen-sets to the mains/utility whenever needed. It comes with pre-programmed functions that enable fast and easy configuration according to your needs.

The InteliMains 1010 offers: 

  • Cooperatation with ComAp's InteliGen 1000 controllers forming a solution with up to 64 units without any extra repeaters or extensions
  • Keeping your business and data as safe as possible, meeting the ISA 62443 level 2 - level 3 security requirements
  • Hot-swap redundancy feature enabling a redundant unit to take over in case the primary controller fails, helping to minimise solution downtime*
  • CAN bus redundancy ensuring that a redundant CAN line be created and take over in case of CAN failure*
  • Modbus Client which can initiate Modbus communication and control 3rd party devices* 
  • Large built-in PLCComAp has integrated Programable Logic Controller tightly with our standard line of controllers. This helps our customers to cut costs, minimise points of failure for advanced systems, and overcome any challenge that may occur. interpreter with the use of ComAp's free PLC Editor
  • Compatible load/VAr sharing and power management with other ComAp solutions
  • Dynamic spinning reserveDynamic Spinning Reserve allows the system to react flexibly to changes in power produced by renewable energy sources. ComAp controllers can react to requested spinning reserve and keep the sufficient amount of gen-sets running to cover the drop-in output of the renewable source (e.g. when cloud cover is heavier). preventing supply drops in hybrid installations with PVs
  • Multi ECU (Electronic Control Unit) enabling communication with more independent J1939 devices such as Engine Control Unit, AVR modules, Breaker, etc.
  • Built-in CAN bus and event-based history logger for easy and fast troubleshooting
  • User-defined protections and setpoints on top of default protection
  • AirGateComAp’s controllers incorporate AirGate connection technology to make access to the internet as simple as possible.
    AirGate enables our controllers to connect to the internet using the existing network infrastructure, negotiating firewalls and VPN systems and removing the requirement for static and public IP addresses.
    2.0 for easy connection to your equipment remotely, without worrying about your asset’s IP address
  • Remote control and monitoring of your gen-set operations with WebSupervisor, our cloud-based fleet management tool
  • Peak shaving for limiting the import from the mains (e.g. due to higher prices)
  • Load shedding ensuring the most important loads are running even when there is a lack of power
  • Secure user management
  • A wide range of plug & play displays with automatically generated content that can be easily edited in our free Screen Editor or InteliSCADA
  • Signal sharing over the CAN bus among a group of control units
  • Possibility to have a mains application in a gen-set controller with firmware upload functions
  • One hardware for more applications, enabling easy switching between MCB, MGCB or BTB application
  • More precise measuring with a True Root Mean Square measurement feature  

* Features available with a software key.

Accessories

Frequently Asked Questions

Can I unlock my controller?

If you have forgotten your controller password, it can be found using the password decode function.

You will need the following information about your device:

  • serial number
  • "password decode" number
Both numbers can be obtained through the monitoring software relevant to the device.
  • Serial number is available in Controller info
  • Password decode number is available in Values / Info

You can also show these numbers on your device's display. Typically, this requires a sequence or combination of buttons to be pressed. Details can be found typically in the device Operator guide.

Once you have these numbers, please contact your ComAp distributor and they will help you get your password back.

 

Do you support communication to (IVECO, Cummins, MAN, VOLVO, etc.) ECUs?

Yes, ComAp devices are capable of communication with electronic engine control units (ECUs) from the majority of engine manufacturers.

Typically, you connect the ECU directly to the controller using CAN bus. If the ECU does not support the J1939 communication protocol you need to use a communication interface either on the ECU side (such as SAM CCB2 or SmartConnect modules) or on the ComAp side using the I-CB communication bridge.

The communication is typically bi-directional so we support reading of values from the ECU as well as sending commands to the ECU (Start, Stop, etc) and controlling the engine RPM.

For details including physical connection, configuration steps and troubleshooting help please consult the Electronic Engines Support Guide available on this website.

Firmware and archive/configuration upgrade in ComAp controllers.

Each ComAp controller needs firmware and configuration for its operation.
  • Firmware (FW) = operation system of the unit.
  • Configuration (also called Archive) = application settings/parameters and functions, IOs definition, PLC, ECU, etc. It also contains history log saved from monitoring software (InteliMonitor, LiteEdit, InteliConfig).

New FW (together with default Archives) can be obtained from product page on our website or using the InteliBot’s Download section. After download, you can double click on the file (typically *.psi or *ixc) to import all needed files into your library (in your computer - see below where you can find it). By using configuration tools (such as GenConfig, DriveConfig, InteliConfig, LiteEdit) you can also upgrade the FW of your controller (you need to be connected to that controller, it is recommended over cable).

Default application files are available:
  • directly in InteliConfig „New configuration“ window
  • (typically) C:\Users\Public\Documents\ComAp PC Suite\GenConfig\Archives\Default (or DriveConfig) folder for InteliGen and InteliSys NT units.
If you want to change your IGS-NT unit from SPtM to MINT application, you can simply choose this default file in the configuration SW and write it into the unit.
FW and configuration file version has to match,  (e.g. 4.1.x FW version, you need 4.1.x archive version – 3.9.x would not be allowed to be written into the unit). Configuration/Archive files are usually upgradeable using our SW Tools (GenConfig, DriveConfig, InteliConfig).

We do recommend to use for every new project the newest FW that is available.  In case that you miss or you are not satisfied with some features, you can also upgrade the FW and the archive the newest version.
 

How do I change the controller firmware? Where can I get the latest firmware?

You can download the latest firmware package on the webpage of the device. You can easily navigate there through the ‘Products’ section or just use the Search function. If you cannot find the firmware on the website or if you require different than the offered version do not hesitate to contact our support team.

The firmware upgrade itself is easy to perform. You need the appropriate configuration software and a connection to the controller (preferably a direct connection). Prior to initiating the update process, we strongly recommend you to save a complete backup of your device.

It usually consists of several steps:
  • Create a controller back up.
  • Update the device firmware. It will contain default Configuration Archive and default Application.
  • Change the Application (SPtM, MiNT, MCB, MGCB, BTB, etc) to the required type (by programming appropriate default archive to the controller).
  • Use the Import Configuration Wizard to restore your previous configuration. In some cases manual interventions might be needed during this step.
  • Optional: Update the connected display firmware or device communication module firmware.
Should you be unsuccessful in programming the new version, the rollback procedure is to install previous firmware version and use your back up to restore the controller to its original state before the firmware upgrade was attempted.

How do I connect to my ComAp controller? What types of connections are supported?

ComAp offers a wide range of options to connect to your controller:

  • RS232 / RS485
  • USB - USB A<->B (usually a printer cable)
  • Internet connection - LAN, GPRS, 3G, 4G

Note that some connection types require you to use a communication module (plug-in eg a RS232 card) or communication bridge (external device eg Internet Bridge NT).

Each ComAp device usually allows for multiple ways of connection. The simplest one supported by the majority of our devices is the RS232 (serial) connection. For this, you need an RS232 cable (null modem) and if your PC is not equipped with an RS232 port you need a USB<->RS232 converter.
USB connections are very common. Almost all ComAp devices support connection using simple USB A<->B cable (printer cable) for easy configuration. Some devices can be powered from the USB port for programming to allow easy configuration right on your desk.
Other connection types: Internet connection (LAN, GPRS, 3G, 4G), Modbus RTU, Modbus TCP, SNMP, AirGate, Modem.
Note that some connection types require you to use a communication module (plug-in eg a RS232 card) or communication bridge (external device eg Internet Bridge NT). Not all types of connection are possible on each device. You can find all the details related to this topic in your device's Comprehensive guide or Communication guide.
 
Detailed information about connection to:
InteliLite NT, InteliATS NT, InteliCompact NT is available IL-NT, IA-NT, IC-NT Communication Guide (page 21)
InteliGen-NT, InteliSys-NT, InteliMains-NT is available in IGS-NT Communication Guide (page 19)
InteliLite is available in Global Guide InteliLite AMF25 Global Guide (page 126)

 

Local support you can count on

Your operation depends on everything running smoothly. Our experts are here to make sure of that. We offer:

  • 24-hour support on working days
  • Local contacts in 179 countries
  • Remote and in-person trainings and a range of support materials
  • Expert consultation, troubleshooting, and much more

Contact your local ComAp representative

Didn't find what you were looking for? Contact us, we’ll be happy to answer any questions you may have and help you with your business needs.

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